{"id":4857,"date":"2026-07-10T17:17:16","date_gmt":"2026-07-10T15:17:16","guid":{"rendered":"https:\/\/www.waternext.it\/new\/?p=4857"},"modified":"2026-07-22T17:03:34","modified_gmt":"2026-07-22T15:03:34","slug":"avante-textil-waternext-compact-mbbr","status":"publish","type":"post","link":"https:\/\/www.waternext.it\/new\/2026\/07\/10\/avante-textil-waternext-compact-mbbr\/","title":{"rendered":"AVANTE TEXTIL CHOOSES WATERNEXT: MORE CAPACITY, LESS SPACE, AND A PLANT DESIGNED TO COMPLY WITH THE NEW NOM-001"},"content":{"rendered":"\n<h1 class=\"wp-block-heading has-text-align-center\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">AVANTE TEXTIL CHOOSES WATERNEXT: MORE CAPACITY, LESS SPACE, AND A PLANT DESIGNED TO COMPLY WITH THE NEW NOM-001<\/mark><\/h1>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Tank_Nicolo_MBBR-1024x576.png\" alt=\"\" class=\"wp-image-4871\" srcset=\"https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Tank_Nicolo_MBBR-1024x576.png 1024w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Tank_Nicolo_MBBR-300x169.png 300w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Tank_Nicolo_MBBR-768x432.png 768w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Tank_Nicolo_MBBR-1536x864.png 1536w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Tank_Nicolo_MBBR-18x10.png 18w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Tank_Nicolo_MBBR.png 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">THE NEED<\/mark><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/avantetextil.com\/\" target=\"_blank\" rel=\"noopener\">Avante Textil<\/a> needed to increase the treatment capacity of its wastewater treatment plant by <strong>30%<\/strong>, reaching a flow rate of <strong>1.700 m\u00b3\/day<\/strong>, without having sufficient space for a conventional expansion.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The challenge was therefore to increase the flow rate, maintain the stability of the biological process, and ensure a final <strong>COD value of \u2264 150 mg\/L<\/strong>, while limiting new civil works, implementation time, and capital expenditure.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Avante Textil needed a compact technology that could be integrated into the existing plant and increase treatment capacity without radically changing the current layout.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Piattelli-MBBR-1024x576.png\" alt=\"\" class=\"wp-image-4868\" srcset=\"https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Piattelli-MBBR-1024x576.png 1024w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Piattelli-MBBR-300x169.png 300w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Piattelli-MBBR-768x432.png 768w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Piattelli-MBBR-1536x864.png 1536w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Piattelli-MBBR-18x10.png 18w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/Piattelli-MBBR.png 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">THE SOLUTION<\/mark><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">WaterNext Group designed a solution based on <strong>MBBR &#8211; Moving Bed Biofilm Reactor<\/strong> &#8211; technology, installed as a <strong>biological pre-oxidation stage<\/strong> upstream of the existing oxidation tank.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The MBBR system uses mobile carriers on which a high-concentration bacterial biofilm develops, increasing the available active biomass and improving the removal of organic matter.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For the Avante Textil project, WaterNext integrated unit into the existing treatment line, which includes screening, lifting, equalization, oxidation, sedimentation, sludge recirculation and extraction, with pH and dissolved oxygen control.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This configuration increased the plant\u2019s biological treatment capacity, reduced the load on the existing oxidation section, and maximized the use of the structures already in place.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR-1024x576.png\" alt=\"\" class=\"wp-image-4869\" srcset=\"https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR-1024x576.png 1024w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR-300x169.png 300w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR-768x432.png 768w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR-1536x864.png 1536w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR-18x10.png 18w, https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR.png 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">THE GOAL<\/mark><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The project increased the plant\u2019s treatment capacity to <strong>1.700 m\u00b3\/day<\/strong>, achieving a <strong>30%<\/strong> increase in flow rate within the smallest possible footprint.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The expected final quality of the treated water is <strong>COD \u2264 150 mg\/L,<\/strong> with a process designed to meet the requirements of <strong>NOM-001<\/strong>, Mexico\u2019s new and more stringent wastewater discharge regulation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">WaterNext\u2019s MBBR solution enabled Avante Textil to increase treatment capacity, minimize civil works, and improve the stability of the biological process, demonstrating the effectiveness of MBBR technology in industrial revamping projects.<\/p>\n\n\n\n<figure class=\"wp-block-video\"><video height=\"720\" style=\"aspect-ratio: 1280 \/ 720;\" width=\"1280\" controls src=\"https:\/\/www.waternext.it\/new\/wp-content\/uploads\/2026\/07\/MBBR-Tesati-06.mp4\"><\/video><\/figure>\n\n\n\n<h4 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">The challenge: increasing flow capacity without increasing the footprint<\/mark><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">Avante Textil is one of Mexico\u2019s leading textile groups, with over 30 years of experience in the production and distribution of yarns, fabrics, elastic products, and apparel. With more than 200 retail outlets and several brands, the company stands out for its commitment to quality, innovation, and sustainable growth.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">As part of this development strategy, Avante Textil needed to upgrade its wastewater treatment plant, increasing its capacity by 30% to reach a flow rate of 1.700 m\u00b3\/day.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The main challenge was to achieve this increase within the smallest possible footprint, avoiding a conventional expansion involving new tanks and extensive civil works. At the same time, it was essential to maintain the stability of the biological process and ensure a final treated-water quality of COD \u2264 150 mg\/L, in line with the textile industry\u2019s increasingly stringent environmental requirements.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">The WaterNext Solution: MBBR technology<\/mark><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">To meet this need, <strong>WaterNext Group <\/strong>designed a solution based on <strong>MBBR &#8211; Moving Bed Biofilm Reactor<\/strong> &#8211; technology, installed as a biological <strong>pre-oxidation stage<\/strong> upstream of the existing oxidation tank.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">MBBR technology uses mobile carriers on which a high-concentration bacterial biofilm develops. This increases the amount of active biomass available and improves the removal of organic matter without requiring large additional volumes.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">A compact and fully integrated revamp<\/mark><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">For the Avante Textil project, WaterNext integrated a unit into the existing treatment line, making full use of the plant\u2019s existing sections: screening, lifting, equalization, oxidation, sedimentation, sludge recirculation, and sludge extraction.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This configuration reduces the organic load before the main biological treatment stage, improving process stability and increasing the plant\u2019s overall treatment capacity.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">Towards compliance with the new NOM-001<\/mark><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">The project was also developed with the requirements of <strong>NOM-001<\/strong> in mind, Mexico\u2019s new and more stringent regulation on wastewater discharges. For this reason, the WaterNext solution addresses not only the need for greater treatment capacity, but also the need to ensure a more stable, controlled process capable of meeting stricter environmental standards.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-colibri-color-2-color\">The result<\/mark><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">Thanks to <strong>WaterNext\u2019s MBBR<\/strong> technology, Avante Textil increased the plant\u2019s treatment capacity to <strong>1.700 m\u00b3\/day<\/strong>, achieving a <strong>30%<\/strong> increase within the smallest possible footprint.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The result is a compact, efficient, and sustainable industrial revamp that improves treatment performance, minimizes civil works, and supports compliance with the new <strong>NOM-001<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>WaterNext upgraded Avante Textil\u2019s wastewater plant with a compact 550 m\u00b3 MBBR, increasing capacity by 30% to 1.700 m\u00b3\/day, improving stability, minimizing civil works, and supporting NOM-001 compliance in Mexico.<\/p>\n","protected":false},"author":2,"featured_media":4871,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-4857","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"_links":{"self":[{"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/posts\/4857","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/comments?post=4857"}],"version-history":[{"count":18,"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/posts\/4857\/revisions"}],"predecessor-version":[{"id":5012,"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/posts\/4857\/revisions\/5012"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/media\/4871"}],"wp:attachment":[{"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/media?parent=4857"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/categories?post=4857"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.waternext.it\/new\/wp-json\/wp\/v2\/tags?post=4857"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}